Rotary electric machine system

ABSTRACT

A rotary electric machine system includes a rotary electric machine, a housing for housing the rotary electric machine, and a rotation parameter detector for detecting the rotation parameter of a rotating shaft constituting the rotary electric machine. The rotating shaft includes a first end portion and a second end portion, and a first bearing and a second bearing are provided between the housing and the first end portion, and between the housing and the second end portion, respectively. The first end portion includes a protruding tip that protrudes out of the housing through the first bearing. The rotation parameter detector is provided at the protruding tip.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is based upon and claims the benefit of priority fromJapanese Patent Application No. 2021-017049 filed on Feb. 5, 2021, thecontents of which are incorporated herein by reference.

BACKGROUND OF THE INVENTION Field of the Invention

The present invention relates to a rotary electric machine systemprovided with a rotary electric machine and a housing that houses therotary electric machine.

Description of the Related Art

A rotary electric machine is provided with a rotor including a rotatingshaft holding permanent magnets, and a stator including anelectromagnetic coil. As shown in FIG. 1 of JP 2016-174443 A, therotating shaft is rotatably supported, through bearings, in a housing inwhich a stator is housed. When a current generated in theelectromagnetic coil in accordance with the rotation of the rotor istaken out, the rotary electric machine is an electric generator. On theother hand, when power is obtained from the rotating shaft which rotateswhen an electric current is supplied to the electromagnetic coil, therotary electric machine is a motor.

The housing is provided with a connector for electrically connecting anexternal device for transferring and receiving electric power to andfrom the rotary electric machine (see JP 2016-059133 A). When anelectric current flows through the electromagnetic coil or a terminal orthe like in the connector, the electromagnetic coil or the terminal isheated. Due to this heat, the conversion efficiency from electricalenergy to thermal energy is reduced. Similarly, the conversionefficiency from thermal energy to electrical energy is reduced. JP2016-174443 A and JP 2016-059133 A have proposed a cooling structure foravoiding this problem.

SUMMARY OF THE INVENTION

Incidentally, the rotary electric machine is provided with a rotationparameter detector. The rotation parameter detector detects a rotationparameter such as rotational speed, a rotational angle or the number ofrotations of the rotating shaft. When the rotor of the rotary electricmachine rotates, vibration is generated. If this vibration affects therotation parameter detector, there is a concern that the detectionresult of the rotation parameter may not be accurate.

It is a main object of the present invention to provide a rotaryelectric machine system capable of accurately detecting a rotationparameter of a rotating shaft.

It is another object of the present invention to provide a rotaryelectric machine system with which maintenance of a rotation parameterdetector is easily performed.

According to one embodiment of the present invention, provided is arotary electric machine system comprising: a rotary electric machinethat includes a rotor including a rotating shaft, and a stator includingan electromagnetic coil; a housing configured to house the rotaryelectric machine; and a rotation parameter detector configured to detecta rotation parameter of the rotating shaft, wherein the rotating shaftincludes a first end portion and a second end portion, and by disposinga first bearing between the housing and the first end portion, anddisposing a second bearing between the housing and the second endportion, the rotating shaft is rotatably supported in the housing viathe first bearing and the second bearing, the first end portion includesa protruding tip that protrudes out of the housing through the firstbearing, and the rotation parameter detector is provided at theprotruding tip.

Note that the “rotation parameter detector” is defined as a device fordetecting a rotation parameter such as a rotation angle, rotation speed,or the number of rotations. The rotation parameter detector is a devicefor directly detecting, for example, the number of rotations or arotation angle. Alternatively, the rotation parameter detector may be adevice for obtaining the number of rotations by calculation afterdetecting the rotation angle.

In the present invention, the rotation parameter detector detects arotation parameter of the rotating shaft constituting the rotaryelectric machine. In accordance with the present invention, the rotationparameter detector is provided on the protruding tip of the rotatingshaft that is exposed from the housing. In other words, the rotationparameter detector is provided outside the housing that houses therotary electric machine. Therefore, the rotation parameter detector ishardly affected by the vibration generated by the rotation of therotating shaft. Therefore, the rotation parameter detector canaccurately detect the rotation parameter of the rotating shaft.

In addition, the rotation parameter detector is disposed outside thehousing. Therefore, maintenance of the rotation parameter detector canbe performed more easily than when the rotation parameter detector isdisposed inside the housing.

The above and other objects, features, and advantages of the presentinvention will become more apparent from the following description whentaken in conjunction with the accompanying drawings, in which apreferred embodiment of the present invention is shown by way ofillustrative example.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a schematic overall perspective view of a rotary electricmachine system according to an embodiment of the present invention;

FIG. 2 is a schematic side sectional view showing gas flow routes in therotary electric machine system;

FIG. 3 is an enlarged view of the main part of a portion in FIG. 2 ;

FIG. 4 is an enlarged view of the main part of a portion different fromthat of FIG. 3 ;

FIG. 5 is a schematic side sectional view showing a state in which a capcover is removed from FIG. 2 ;

FIG. 6 is a schematic side sectional view showing a state in which aresolver holder holding a resolver stator constituting a rotationparameter detector is removed from FIG. 5 ;

FIG. 7 is a schematic side sectional view showing a state in which alarge cap nut is removed from FIG. 6 ;

FIG. 8 is a schematic side sectional view showing a state in which arotating cap is removed from FIG. 7 ; and

FIG. 9 is a schematic side sectional view showing a state in which aninner shaft is detached from an outer shaft in FIG. 8 .

DESCRIPTION OF THE INVENTION

Hereinafter, a preferred embodiment of a rotary electric machine systemaccording to the present invention will be described in detail withreference to the accompanying drawings. In the following description,“left”, “right”, “lower” and “upper” refer to the left side, right side,lower side, and upper side in FIGS. 2 to 9 , respectively. However,these directions are for convenience in order to simplify thedescription and to facilitate understanding. That is, the directionsindicated in the specification are not necessarily the directions forthe case when the rotary electric machine system is actually used.

FIG. 1 is a schematic overall perspective view of a rotary electricmachine system 10 according to the present embodiment. FIG. 2 is aschematic side sectional view of the rotary electric machine system 10.The rotary electric machine system 10 includes a rotary electric machine12 (for example, an electric generator), and a housing 14 that housesthe rotary electric machine 12.

The housing 14 includes a main housing 16, a first sub-housing 18, and asecond sub-housing 20. The main housing 16 has a substantiallycylindrical shape and both ends thereof are open ends. The firstsub-housing 18 is connected to the left end of the main housing 16. Thesecond sub-housing 20 is connected to the right end of the main housing16. On the side wall of the main housing 16, a terminal casing 22 and ameasuring instrument casing 24 are provided integrally with the mainhousing 16. A resolver holder 26 serving as a detector holding member isconnected to the first sub-housing 18. A cap cover 28 is screwed to theresolver holder 26. These will be described later.

The rotary electric machine 12 will be described in detail. The rotaryelectric machine 12 is provided with a rotor 30, and a stator 32 whichsurrounds the outer periphery of the rotor 30.

The rotor 30 includes a rotating shaft 40. The rotating shaft 40 isformed by inserting an inner shaft 34 into a hollow cylindrical outershaft 36. Specifically, the outer shaft 36 is a hollow body having asubstantially cylindrical shape. Both ends of the outer shaft 36 areopen ends. That is, the outer shaft 36 includes a left opening end 42 a(see FIG. 3 ) and a right opening end 42 b (see FIG. 4 ).

The inner shaft 34 is longer than the outer shaft 36, and includes acolumnar portion 44, a left end portion 46 a (see FIG. 3 ), and a rightend portion 46 b (see FIG. 4 ). The columnar portion 44 has the smallestdiameter among the portions of the inner shaft 34. The left end portion46 a (see FIG. 3 ) is continuous with the left side of the columnarportion 44. The diameter of the left end portion 46 a is larger thanthat of the columnar portion 44. The right end portion 46 b (see FIG. 4) is continuous with the right side of the columnar portion 44. Thediameter of the right end portion 46 b is larger than that of thecolumnar portion 44 and smaller than that of the left end portion 46 a.

A part of the left end portion 46 a protrudes and is exposed from theleft opening end 42 a of the outer shaft 36. This part serves as aprotruding tip 104 to be described later. The right end portion 46 b islocated on a slightly inner side than the right opening end 42 b of theouter shaft 36.

As shown in detail in FIG. 3 , the left end portion 46 a of the innershaft 34 is provided with a first outer threaded portion 48, a flangeportion 50, a stopper portion 52, and a second outer threaded portion 54in this order toward the right. The outer diameters of the first outerthreaded portion 48, the flange portion 50, the stopper portion 52, andthe second outer threaded portion 54 increase in this order. The outerdiameter of the second outer threaded portion 54 is larger than theinner diameter of the outer shaft 36. Therefore, the right end of thesecond outer threaded portion 54 is stopped by the edge portion of theleft opening end 42 a of the outer shaft 36. Thus, the inner shaft 34 isprevented from being inserted into the outer shaft 36.

A resolver rotor 56 is mounted on the flange portion 50. A small cap nut58 is screwed to the first outer threaded portion 48. The right end ofthe resolver rotor 56 is stopped by the stopper portion 52. The left endof the resolver rotor 56 is pressed by the small cap nut 58. Thus, theresolver rotor 56 is positioned and fixed to the flange portion 50. Alarge cap nut 60 is screwed to the second outer threaded portion 54. Askirt part of the large cap nut 60 covers the outer peripheral wall ofthe left opening end 42 a of the outer shaft 36. Thus, the left endportion 46 a of the inner shaft 34 is restrained by the left opening end42 a of the outer shaft 36.

The first outer threaded portion 48 and the second outer threadedportion 54 are so-called reverse-threaded screws. Accordingly, the smallcap nut 58 and the large cap nut 60 are rotated counterclockwise whenscrewed. It is also preferable to deform a portion of the threads of thesmall cap nut 58 and a portion of the threads of the large cap nut 60.As a result, the small cap nut 58 and the large cap nut 60 are preventedfrom being loosened.

As shown in FIG. 4 , a bolt receiving hole 62 is formed in the right endportion 46 b of the inner shaft 34. The bolt receiving hole 62 extendstoward the left end portion 46 a. A female threaded portion is formed inthe inner peripheral wall of the bolt receiving hole 62. A threadedportion is also formed on the outer peripheral wall of the right openingend 42 b of the outer shaft 36. A cylindrical body 66 is screwed to thethreaded portion. The cylindrical body 66 constitutes a bolt receivingcap 64 for connecting the right opening end 42 b and the right endportion 46 b. A disk body 68 is provided in the opening at the right endof the cylindrical body 66. The disk body 68 and the cylindrical body 66constitute the bolt receiving cap 64. An insertion hole 70 is formed inthe disk body 68. A small-diameter shank of a fastening bolt 72 ispassed through the insertion hole 70.

A threaded portion formed in the shank of the fastening bolt 72 isscrewed into the female threaded portion of the bolt receiving hole 62.A large-diameter head portion of the fastening bolt 72 is stopped by thedisk body 68. As a result, the right opening end 42 b of the outer shaft36 and the right end portion 46 b of the inner shaft 34 are connected toeach other through the bolt receiving cap 64 and the fastening bolt 72.Further, the left end portion 46 a of the inner shaft 34 is restrainedby the left opening end 42 a of the outer shaft 36. For the reasonsdescribed above, the inner shaft 34 and the outer shaft 36 can rotateintegrally. Incidentally, the fastening bolt 72 is also a so-calledreverse-threaded screw.

A rotating cap 80 having a driving force transmission shaft portion 78is connected to the bolt receiving cap 64. A first outer flange 82 isprovided at the right end of the cylindrical body 66. A plurality ofscrew holes 81 are formed in the first outer flange 82. A second outerflange 84 having substantially the same diameter as the first outerflange 82 is provided at the left end of the rotating cap 80. The secondouter flange 84 is formed with passing holes 85, the number and thephase of which are the same as those of the screw holes 81. The threadedportions of connecting bolts 86 are screwed into the screw holes 81after passing through the passing holes 85. Thus, the rotating cap 80 isconnected to the cylindrical body 66.

A predetermined member (not shown), which is a rotating body, isattached to the driving force transmission shaft portion 78. As theinner shaft 34 and the outer shaft 36 rotate integrally, the boltreceiving cap 64 and the rotating cap 80 also rotate integrally. As aresult, the predetermined member attached to the driving forcetransmission shaft portion 78 rotates simultaneously with the rotatingshaft 40.

As shown in FIG. 2 , the outer diameter of the substantiallyintermediate portion of the outer shaft 36 in the longitudinal directionis set to be maximum. In this large diameter portion, a plurality ofpermanent magnets 88 are held by magnet holders 90. The adjacentpermanent magnets 88 are separated from each other at a predeterminedinterval. Further, in the adjacent permanent magnets 88, differentpolarities face the outer periphery. As the rotating shaft 40 rotates,the individual permanent magnets 88 move on the circumference of animaginary circle centered on the rotational center of the rotating shaft40.

The left end (first end portion) of the rotating shaft 40 is rotatablysupported in the first sub-housing 18 through a first bearing 92. Theright end (second end portion) of the rotating shaft 40 is rotatablysupported in the second sub-housing 20 through a second bearing 94. Asshown in FIG. 2 , in the present embodiment, the first bearing 92 isinterposed between the outer shaft 36 and the first sub-housing 18. Thesecond bearing 94 is interposed between the outer shaft 36 and thesecond sub-housing 20.

The first sub-housing 18 includes a columnar projection 96 protrudingtoward the main housing 16 and having a substantially columnar shape. Afirst shaft insertion hole 98 is formed in the columnar projection 96.The first bearing 92 is provided in the first shaft insertion hole 98.

The left opening of the first shaft insertion hole 98 is closed by adisc member 102. A second shaft insertion hole 100 is formed in the discmember 102. The second shaft insertion hole 100 is continuous with thefirst shaft insertion hole 98. The outer peripheral wall of the leftopening end 42 a of the outer shaft 36 and the inner peripheral wall ofthe first shaft insertion hole 98 are separated from each other. Theouter peripheral wall of the left opening end 42 a of the outer shaft 36and the inner peripheral wall of the second shaft insertion hole 100 areseparated from each other. The skirt part of the large cap nut 60 isslightly separated from the left end surface of the disc member 102.

The tip of the left end portion of the rotating shaft 40 is passedthrough an inner hole of the first bearing 92. The tip of the left endportion passes through the first shaft insertion hole 98 and the secondshaft insertion hole 100 and is exposed to the outside of the firstsub-housing 18. Hereinafter, a portion of the rotating shaft 40 thatprotrudes from the left end of the first bearing 92 will be referred toas a “protruding tip 104”. The protruding tip 104 includes the firstouter threaded portion 48, the flange portion 50, the stopper portion52, and the second outer threaded portion 54 in the left end portion 46a of the inner shaft 34 (see FIG. 3 ).

A third shaft insertion hole 106 is formed in the second sub-housing 20(see FIG. 4 ). The second bearing 94 is provided in the third shaftinsertion hole 106. The right end of the rotating shaft 40 is passedthrough an inner hole of the second bearing 94 and slightly protrudesfrom the third shaft insertion hole 106. As described above, therotating cap 80 is provided at the protruding right end via the boltreceiving cap 64.

A first stopper member 108 a, a second stopper member 108 b, and a skirtpart of a bearing cover 109 are inserted into the third shaft insertionhole 106. The first stopper member 108 a, the second stopper member 108b, and the bearing cover 109 prevent the second bearing 94 from comingoff. The first stopper member 108 a is prevented from coming off by thesecond stopper member 108 b. Here, the second stopper member 108 b issurrounded by the left end of the cylindrical body 66 constituting thebolt receiving cap 64. The bearing cover 109 is a hollow body having athrough hole 110 formed therein. The cylindrical body 66 is insertedinto the through hole 110. The outer peripheral wall of the cylindricalbody 66 and the inner peripheral wall of the through hole 110 areseparated from each other.

As shown in FIG. 2 , the first shaft insertion hole 98 and the thirdshaft insertion hole 106 communicate with a storage chamber 114(described later) which is an internal space of the main housing 16.Therefore, the first bearing 92 and the second bearing 94 are exposed tothe storage chamber 114. The second shaft insertion hole 100communicates with the storage chamber 114 through the first shaftinsertion hole 98.

In the present embodiment, the first bearing 92 and the second bearing94 are so-called jet-lubricated bearings lubricated and cooled bylubricating oil supplied in a jet-flow manner. It should be noted thatthe first bearing 92 and the second bearing 94 are not limited to thejet-lubricated bearings. The first bearing 92 and the second bearing 94may be oil mist-lubricated bearings to which an oil mist is sprayed.Alternatively, the first bearing 92 and the second bearing 94 may becirculating lubrication type bearings. Since the above-describedlubrication type bearings are well known, detailed illustration anddescription thereof will be omitted.

The stator 32 that constitutes the rotary electric machine 12 togetherwith the rotor 30 includes an electromagnetic coil 116 and a pluralityof insulating base members 118 around which the electromagnetic coil 116is wound. The electromagnetic coil 116 has three types: a U-phase coil,a V-phase coil, and a W-phase coil. That is, when the rotary electricmachine 12 is an electric generator, the rotary electric machine 12 is aso-called three phase power supply. The plurality of insulating basemembers 118 are arranged in an annular shape, whereby an inner hole isformed in the stator 32.

The stator 32 is housed in the storage chamber 114 formed in the mainhousing 16. A stator holder 120 is interposed between the main housing16 and the second sub-housing 20. The insulating base members 118constituting the stator 32 is engaged with an annular recess 122 formedin the stator holder 120. By this engagement, the stator 32 ispositioned and fixed. The stator holder 120 is preferably an insulatorsuch as a resin material. However, the stator holder 120 may be aconductor such as a metal material. Further, the columnar projection 96enters the inner hole of the stator 32 from the left opening of theinner hole.

The inner wall of the storage chamber 114 and the electromagnetic coil116 are slightly separated from each other. This separation electricallyinsulates the main housing 16 and the electromagnetic coil 116.

Incidentally, the outer peripheral wall of the columnar projection 96and the insulating base member 118 are slightly separated from eachother, whereby a clearance is formed therebetween. The outer wall of thepermanent magnet 88 and the inner wall of the electromagnetic coil 116are slightly separated from each other, whereby a clearance is formedtherebetween. As will be described later, the clearances become part offlow paths through which air as a gas flows.

The first sub-housing 18 includes an annular protrusion 124 protrudingin an annular shape. The inner side of the annular protrusion 124 is ahollow concave portion 126. The protruding tip 104 constituting the leftend portion 46 a of the inner shaft 34 enters the hollow concave portion126.

The annular protrusion 124 is provided with the resolver holder 26 thatholds a resolver stator 130. That is, the resolver holder 26 includes aflange-shaped stopper 132 protruding outward in the diametricaldirection. The diameter of the flange-shaped stopper 132 is larger thanthat of the annular protrusion 124. Therefore, the resolver holder 26 ispositioned by the flange-shaped stopper 132 abutting against the annularprotrusion 124. In this state, the resolver holder 26 is connected tothe first sub-housing 18 via a mounting bolt (not shown), for example.

The resolver holder 26 is provided with a small cylindrical portion 134facing the left and a large cylindrical portion 136 facing the right,with the flange-shaped stopper 132 as a boundary. The diameter of thelarge cylindrical portion 136 is larger than that of the smallcylindrical portion 134. Further, the large cylindrical portion 136 isshorter than the small cylindrical portion 134. A holding hole 138 isformed in the bottom wall portion of the small cylindrical portion 134.The right end of the resolver stator 130 is fitted into the holding hole138. The resolver stator 130 is held by this fitting. When the largecylindrical portion 136 enters the hollow concave portion 126 and theflange-shaped stopper 132 abuts against the annular protrusion 124, theresolver rotor 56 is located in the inner hole of the resolver stator130. The resolver rotor 56 is held by the flange portion 50 of the leftend portion 46 a of the inner shaft 34. The resolver stator 130 and theresolver rotor 56 constitute a resolver 140 serving as a rotationparameter detector. In the present embodiment, a case where the rotationangle is detected by the resolver 140 is exemplified.

A receiver connector 144 is fitted into a fitting hole 142 formed in theflange-shaped stopper 132. The resolver stator 130 and the receiverconnector 144 are electrically connected via a signal line 146. Aconnector of a receiver (not shown) for receiving a signal generated bythe resolver 140 is inserted into the receiver connector 144. Theresolver 140 and the receiver are electrically connected through thereceiver connector 144 and the connector of the receiver.

A plurality of tab portions 148 are radially connected to the smallcylindrical portion 134. One of them is shown in FIG. 2 . Further, thesmall cylindrical portion 134 is covered with the cap cover 28 forclosing the left opening of the small cylindrical portion 134. The capcover 28 shields the left end portion 46 a of the inner shaft 34. Thecap cover 28 is connected to the tab portion 148 via a connecting bolt150.

As described above, the terminal casing 22 and the measuring instrumentcasing 24 are integrally provided on the side wall near the left end ofthe main housing 16. A thermistor 152 serving as a temperature measuringinstrument is housed in the measuring instrument casing 24. Although notparticularly shown, the measuring terminal of the thermistor 152 isdrawn out from the measuring instrument casing 24 and connected to theelectromagnetic coil 116. A harness 154 connected to the thermistor 152is drawn out from the measuring instrument casing 24 to the outside.

A U-phase terminal 156 a, a V-phase terminal 156 b, and a W-phaseterminal 156 c are housed in the terminal casing 22 adjacent to themeasuring instrument casing 24. The U-phase terminal 156 a, the V-phaseterminal 156 b, and the W-phase terminal 156 c are electricallyconnected to the ends of the U-phase coil, the V-phase coil, and theW-phase coil, respectively. In other words, the terminal casing 22 is anexternal device connecting connector for electrically connecting anexternal device to the rotary electric machine 12. The U-phase terminal156 a, the V-phase terminal 156 b, and the W-phase terminal 156 c areelectric terminal portions for supplying electric power to the externaldevice. The internal space of the measuring instrument casing 24 and theinternal space of the terminal casing 22 communicate with each otherthrough a communication hole (not shown).

As shown in FIG. 1 , hollow tube portions 158 a to 158 c are formed onthe outer side wall of the main housing 16 so as to extend along thelongitudinal direction (the left-right direction in FIG. 2 ) of the mainhousing 16. The hollow tube portion 158 a is connected to the measuringinstrument casing 24. The hollow tube portions 158 b and 158 c areconnected to the terminal casing 22.

An air pump 160 is connected to the hollow tube portions 158 a to 158 c.The air pump 160 supplies air obtained by sucking atmospheric air or thelike, to the hollow tube portions 158 a to 158 c. That is, the air pump160 is a gas supply source. Further, the hollow tube portions 158 a to158 c are part of air flow paths. Air is individually supplied to thehollow tube portions 158 a to 158 c, for example. Alternatively, air issupplied from the hollow tube portion 158 a to the hollow tube portion158 c via the hollow tube portion 158 b. In this way, it is possible tosupply air to the hollow tube portions 158 a to 158 c in a sequencedmanner.

As shown in FIG. 2 , the internal space of the terminal casing 22communicates with the storage chamber 114. Accordingly, the air flowinginto the internal space of the terminal casing 22 can flow into thestorage chamber 114 and contact the first bearing 92 and the secondbearing 94.

The rotary electric machine system 10 according to the presentembodiment is basically configured as described above. Next, theoperation and effect of the rotary electric machine system 10 will bedescribed. In the following description, a case where the rotaryelectric machine 12 is an electric generator is exemplified.

The rotary electric machine system 10 is incorporated into, for example,an internal combustion engine. Further, as described above, apredetermined member is attached to the driving force transmission shaftportion 78. Connection terminals of an external device are connected tothe U-phase terminal 156 a, the V-phase terminal 156 b, and the W-phaseterminal 156 c in the terminal casing 22. When the internal combustionengine is operated, atmospheric air is drawn in by the air pump 160.This atmospheric air is introduced into the hollow tube portions 158 ato 158 c as air through a relay tube (not shown). The air pump 160 alsosupplies air to the internal combustion engine. In this manner, the airpump 160 also serves as an air supply source for the internal combustionengine.

As shown in FIG. 1 , the air having flowed through the hollow tubeportion 158 a flows into the internal space of the measuring instrumentcasing 24. As a result, an air curtain is formed in the measuringinstrument casing 24. Excess air flows into the hollow interior(internal space) of the terminal casing 22 through the communicationhole. The excess air, and the air having flowed through the hollow tubeportions 158 b and 158 c and flowing into the internal space of theterminal casing 22 form an air curtain in the terminal casing 22.

As shown in FIG. 2 , the excess air in the terminal casing 22 flows intothe storage chamber 114 formed in the main housing 16. Since theterminal casing 22 and the measuring instrument casing 24 are disposedon the left side of the main housing 16, the air flows in from the leftend of the storage chamber 114. Thereafter, the air first enters theinner hole of the stator 32 (the clearance between the outer peripheralwall of the columnar projection 96 and the insulating base member 118).

A part of the air then flows toward the first shaft insertion hole 98.The remaining air flows along the storage chamber 114 (the clearancebetween the outer wall of the permanent magnet 88 and the inner wall ofthe electromagnetic coil 116) toward the third shaft insertion hole 106.In this manner, the air branches into the air toward the first shaftinsertion hole 98 located at the left end (first end) and the air towardthe third shaft insertion hole 106 located at the right end (secondend). As understood from the above, in the air flow paths, the internalspaces of the terminal casing 22 and the measuring instrument casing 24are on the upstream side. In the air flow paths, the storage chamber 114of the main housing 16 is on the downstream side.

The air having flowed into the first shaft insertion hole 98 passesthrough the first bearing 92 disposed in the first shaft insertion hole98. Thereafter, the air passes between the outer peripheral wall of theleft opening end 42 a of the outer shaft 36 and the inner peripheralwalls of the first shaft insertion hole 98 and the second shaftinsertion hole 100. The air further passes through the gap between theskirt part of the large cap nut 60 and the disc member 102, and isdischarged into the atmosphere from the hollow concave portion 126. Onthe other hand, the air having flowed into the third shaft insertionhole 106 passes through the second bearing 94 disposed in the thirdshaft insertion hole 106. The air then passes between the outerperipheral wall of the cylindrical body 66 and the inner peripheral wallof the through hole 110 of the bearing cover 109. The air is furtherdischarged together with lubricating oil into an oil tank (not shown)through the right opening of the through hole 110. Alternatively, airmay be exhausted through a breather.

When the internal combustion engine is operated, the predeterminedmember attached to the rotating shaft 40 rotates. Accordingly, therotating shaft 40 rotates integrally. The rotational direction of thepredetermined member and the rotating shaft 40 is preferably opposite tothe rotational direction when the small cap nut 58, the large cap nut60, and the fastening bolt 72 are screwed. In this case, the small capnut 58, the large cap nut 60, and the fastening bolt 72 are preventedfrom being loosened during the rotation of the rotating shaft 40. It isnoted that the small cap nut 58, the large cap nut 60 or the like may beprovided with, in advance, a mechanism for preventing the looseningthereof.

The first bearing 92 and the second bearing 94 for rotatably supportingthe rotating shaft 40 in the housing 14 are supplied with lubricatingoil in a jet-flow manner. As a result, the first bearing 92 and thesecond bearing 94 are cooled by the lubricating oil. Therefore, it ispossible to suppress occurrence of seizure in the first bearing 92 andthe second bearing 94. As described above, in the rotary electricmachine system 10, the flow paths are formed in which the internalspaces of the terminal casing 22 and the measuring instrument casing 24are on the upstream side and the first bearing 92 and the second bearing94 are on the downstream side. Further, the flow paths are each providedwith a labyrinth seal structure, and air flows through the labyrinthseal structure. Therefore, it is difficult for the lubricating oil toenter the internal spaces of the terminal casing 22 and the measuringinstrument casing 24.

Furthermore, air curtains made of air are respectively formed in theinternal spaces of the terminal casing 22 and the measuring instrumentcasing 24. Accordingly, even if the lubricating oil enters the internalspaces of the terminal casing 22 and the measuring instrument casing 24,the lubricating oil is prevented from adhering to the U-phase terminal156 a, the V-phase terminal 156 b, the W-phase terminal 156 c, thethermistor 152, and the like. For the reasons described above, it ispossible to effectively prevent the electric terminal portions to whichan external device is electrically connected, the measuring instrument(thermistor 152), or the like from being contaminated by the lubricatingoil.

In addition, in the rotary electric machine system 10, the air that haspassed through the first bearing 92 and the second bearing 94 flows soas to be discharged to the outside of the housing 14. Therefore, even ifthe lubricating oil leaks from the first bearing 92 and the secondbearing 94, the lubricating oil is discharged to the outside of thehousing 14 together with the air. Therefore, the leaked lubricating oilis prevented from flowing toward the rotor 30. Further, the lubricatingoil is also prevented from remaining in the rotor 30.

As the rotating shaft 40 rotates, the plurality of permanent magnets 88held on the large diameter portion of the outer shaft 36 revolve. As aresult, a current is induced in the electromagnetic coil 116 (U-phasecoil, V-phase coil, and W-phase coil) facing the permanent magnets 88.This current is taken out as electric power for driving the externaldevice, through the U-phase terminal 156 a, the V-phase terminal 156 b,and the W-phase terminal 156 c.

The electromagnetic coil 116 generates heat as an electric current flowstherethrough. Here, the air before branching comes into contact with theleft end of the stator 32. In addition, the air flowing in thelongitudinal direction toward the third shaft insertion hole 106 throughthe storage chamber 114 comes into contact with the outer wall and theinner wall of the stator 32. That is, a sufficient amount of air comesinto contact with the left end of the stator 32, and the air afterbranching comes into contact with the stator 32 over the entire outerand inner walls. Accordingly, the stator 32 including theelectromagnetic coil 116 is rapidly cooled by the air.

In the present embodiment, the housing 14 (main housing 16) for housingthe rotary electric machine 12, and the terminal casing 22 for housingthe U-phase terminal 156 a, the V-phase terminal 156 b, and the W-phaseterminal 156 c, are separately provided. Therefore, it is unlikely thatheat generated in the stator 32 in the main housing 16 affects theU-phase terminal 156 a, the V-phase terminal 156 b, and the W-phaseterminal 156 c in the terminal casing 22. The U-phase terminal 156 a,the V-phase terminal 156 b, and the W-phase terminal 156 c also generateheat because the terminals of the external device are connected thereto.However, the U-phase terminal 156 a, the V-phase terminal 156 b, and theW-phase terminal 156 c are rapidly cooled by the air supplied to theterminal casing 22.

In this manner, the air also serves to cool the heat generating portionin the rotary electric machine system 10. Since the electric terminalportions (the U-phase terminal 156 a, the V-phase terminal 156 b, andthe W-phase terminal 156 c), the electromagnetic coil 116, and the likeare cooled, influence of heat on output control and the like of therotary electric machine system 10 can be avoided. As a result, thereliability of the rotary electric machine system 10 is improved.

Further, the main housing 16 for housing the rotary electric machine 12,and the terminal casing 22 for housing the U-phase terminal 156 a, theV-phase terminal 156 b, and the W-phase terminal 156 c, are separatelyprovided. Accordingly, the rotary electric machine 12 and the electricterminal portions are separated from each other. Therefore, the U-phaseterminal 156 a, the V-phase terminal 156 b, and the W-phase terminal 156c are hardly affected by vibration generated by the rotation of therotor 30. In other words, the U-phase terminal 156 a, the V-phaseterminal 156 b, and the W-phase terminal 156 c are protected fromvibration. Further, as described above, in the first bearing 92 and thesecond bearing 94, the occurrence of seizure is suppressed by air.Therefore, the rotary electric machine system 10 has excellentdurability.

While the rotating shaft 40 is rotating, the rotation angle (rotationparameter) of the rotating shaft 40 is detected by the resolver 140.Specifically, the resolver rotor 56 fitted onto the left end portion 46a of the inner shaft 34 rotates integrally with the rotating shaft 40.As a result, an electrical signal is generated in the resolver stator130. The electrical signal is transmitted to a receiver electricallyconnected to the receiver connector 144. The receiver that has read theelectrical signal calculates the rotation angle of the rotating shaft 40based on the electrical signal, and sends the result to a control deviceor the like (not shown). The control device or the like obtains thenumber of rotations by calculation based on the rotation angle.

The resolver 140 is disposed on the protruding tip 104 of the rotatingshaft 40 that is exposed from the housing 14. Therefore, the resolver140 is hardly affected by heat generated in the electromagnetic coil 116of the stator 32 in the housing 14. Further, the resolver 140 is hardlyaffected by vibration caused by the rotation of the rotor 30. Inaddition, the first bearing 92 and the second bearing 94 for supportingthe rotating shaft 40 are provided in the housing 14. Accordingly, bythe housing 14, the first bearing 92 and the second bearing 94 areprevented from vibrating. This also makes it difficult for the vibrationeffect to reach the resolver 140.

As described above, heat, vibration and the like are prevented frombeing transmitted to the resolver 140. Therefore, the detection resultof the rotation angle by the resolver 140 becomes accurate. Also, thelife of the resolver 140 is prolonged.

When maintenance is required for the resolver 140, the rotary electricmachine 12, or the like, such as after a long term use of the rotaryelectric machine system 10, the rotating shaft 40 is removed from thehousing 14 in the following manner. Specifically, first, as shown inFIG. 5 , the connecting bolt 150 is loosened and the cap cover 28 isremoved from the resolver holder 26. Next, the mounting bolt isloosened. Thus, the resolver holder 26 is released from the restraint ofthe first sub-housing 18. Accordingly, as shown in FIG. 6 , the resolverholder 26 can be detached from the first sub-housing 18. This detachmentexposes the small cap nut 58 and the resolver rotor 56.

When it is necessary to replace the resolver 140, in this state, thesmall cap nut 58 is loosened to remove the resolver stator 130 from theresolver holder 26, or remove the resolver rotor 56 from the inner shaft34. Thus, in the present embodiment, it is easy to perform maintenanceon the resolver 140. This is because the resolver 140 is disposed on theprotruding tip 104 of the rotating shaft 40 that is exposed from themain housing 16 beyond the first bearing 92.

If it is necessary to pull the inner shaft 34 out of the outer shaft 36,as shown in FIG. 7 , the large cap nut 60 is loosened and detached fromthe left end portion 46 a of the inner shaft 34. As a result, the leftend portion 46 a of the inner shaft 34 is released from the restraint ofthe left opening end 42 a of the outer shaft 36. On the other hand, theconnecting bolts 86 are loosened, and as shown in FIG. 8 , the rotatingcap 80 is detached from the cylindrical body 66. Further, the fasteningbolt 72 is loosened to detach the fastening bolt 72 and the disk body 68from the cylindrical body 66. As a result, the connection between theright opening end 42 b of the outer shaft 36 and the right end portion46 b of the inner shaft 34 is released. It is noted that the operationshown in FIG. 8 may be performed first, and then the operations shown inFIGS. 5 to 7 may be performed sequentially.

As a result of the above operations, the inner shaft 34 is released fromthe restraint of the outer shaft 36. Accordingly, by pulling the leftend portion 46 a of the inner shaft 34 exposed from the left opening end42 a of the outer shaft 36, the inner shaft 34 is pulled out from theouter shaft 36 as shown in FIG. 9 .

For example, when the resolver 140 is replaced by a resolver havinglarger inner and outer diameters, the inner shaft 34 is replaced by aninner shaft in which the left end portion 46 a has a larger diameter. Inthe case where one solid rotating shaft is employed as the rotatingshaft 40, in order to cope with the replacement of the resolver 140 witha resolver having large inner and outer diameters, the solid rotatingshaft is replaced by a solid rotating shaft having a large diameter. Inthis case, it may be difficult to pass the solid rotating shaft throughthe first bearing 92 or the second bearing 94. As can be seen from this,it is preferable that the rotating shaft 40 is constituted by the outershaft 36 and the inner shaft 34, the outer shaft 36 is passed throughthe first bearing 92 and the second bearing 94, and the resolver rotor56 is disposed at a portion of the inner shaft 34 that is exposed fromthe outer shaft 36. In this case, by replacing the inner shaft 34, it ispossible to cope with resolvers 140 having various inner and outerdiameters.

The present invention is not limited to the above-described embodiment,and various configurations can be adopted therein without departing fromthe gist of the present invention.

For example, it is not particularly necessary to incorporate the rotaryelectric machine system 10 into an internal combustion engine.

In the present embodiment, the case where uncompressed air is suppliedto the rotary electric machine 12 is exemplified. However, compressedair may be supplied to the rotary electric machine 12. Further, insteadof supplying air from the air pump, air or compressed air from aninternal combustion engine may be supplied. Further, the gas is notparticularly limited to air. The gas may be an inert gas such asnitrogen.

Although the resolver 140 is employed as the rotation parameter detectorin the present embodiment, it is also possible to employ a detectorincluding a Hall element.

It is also possible to cause gas to flow through the internal space ofthe measuring instrument casing 24 and then flow through the internalspace of the terminal casing 22. Alternatively, it is also possible toseparately supply gas to the measuring instrument casing 24 and theterminal casing 22, and then cause the gas that has flowed through theinternal space of the measuring instrument casing 24 and the gas thathas flowed through the internal space of the terminal casing 22 toseparately flow to the storage chamber 114.

The rotary electric machine 12 constituting the rotary electric machinesystem 10 may be a motor in which the rotating shaft 40 rotates byenergization of the electromagnetic coil 116. In this case, the U-phaseterminal 156 a, the V-phase terminal 156 b, and the W-phase terminal 156c serve as electric terminal portions for receiving electric power froman external device. A suitable example of the predetermined memberattached to the driving force transmission shaft portion 78 includes adrive shaft or the like.

What is claimed is:
 1. A rotary electric machine system comprising: a rotary electric machine that includes a rotor including a rotating shaft, and a stator including an electromagnetic coil; a housing configured to house the rotary electric machine; a combinative rotation parameter detector configured to detect a rotation parameter of the rotating shaft; and wherein the rotating shaft includes a first end portion and a second end portion, and by disposing a first bearing between the housing and the first end portion, and disposing a second bearing between the housing and the second end portion, the rotating shaft is rotatably supported in the housing via the first bearing and the second bearing, the first end portion includes a protruding tip that protrudes out of the housing through the first bearing, and the rotary electric machine system further comprises a detector holding member that is separate from the housing and is detachably attached to the housing, and a connector, the combinative rotation parameter detector includes a first element that is provided at the protruding tip, and a second element that is provided at the detector holding member and is electrically connected with the connector, when the detector holding member is detached from the housing, the first bearing is located between the housing and the first end portion, the detector holding member includes an opening at which part of the protruding tip is located when the detector holding member is attached to the housing, and a hole that holds the connector, part of the connector held by the detector holding member is located, together with another part of the protruding tip, in an internal space formed by the housing and the detector holding member, the rotary electric machine system includes a cover that is detachably attached to the detector holding member and closes the opening, and the connector and the second element of the combinative rotation parameter detector remain held by the detector holding member when the cover is detached from the detector holding member.
 2. The rotary electric machine system according to claim 1, wherein the connector is a receiver connector configured to electrically connect the second element of the combinative rotation parameter detector and a receiver configured to receive a signal generated by the second element.
 3. The rotary electric machine system according to claim 1, wherein the combinative rotation parameter detector is a resolver including a resolver rotor and a resolver stator, and the resolver rotor is fitted onto the protruding tip.
 4. The rotary electric machine system according to claim 1, further comprising a terminal casing configured to house electric terminal portions configured to transfer and receive electric power between the rotary electric machine and an external device, wherein the terminal casing is provided on a side wall of the housing.
 5. The rotary electric machine system according to claim 4, further comprising a measuring instrument casing disposed adjacent to the terminal casing and configured to house a temperature measuring instrument configured to measure a temperature of the rotary electric machine.
 6. The rotary electric machine system according to claim 1, wherein the rotating shaft includes an outer shaft having a hollow cylindrical shape, and an inner shaft inserted into the outer shaft so as to be insertable and removable, and one end portion of the inner shaft is exposed from the outer shaft to form the protruding tip.
 7. The rotary electric machine system according to claim 1, wherein the housing includes an annular protrusion protruding in annular shape, and a hollow concave portion formed on an inner side of the annular protrusion, and the detector holding member includes a flange-shaped stopper and becomes a lid that covers the hollow concave portion when the stopper abuts against the annular protrusion. 